The new energy industry faces tremendous opportunities and challenges as the global demand for sustainable new energy solutions continues to grow, and Tortai, as a specialised electronics manufacturing service provider, understands the unique challenges faced by companies in this industry when developing and manufacturing electronic products for renewable energy systems. To help our customers bring their products to market quickly and efficiently, we offer a full range of services that include product development, prototyping, manufacturing, and quality control. Through our expertise and experience, we are able to optimise designs, shorten development cycles and increase production efficiency, thereby reducing costs and enhancing market competitiveness.
At Tortai, we provide our customers with a full range of energy electronics manufacturing services. Our professional team has extensive industry experience and is dedicated to helping our customers quickly turn concepts into marketable final products. We specialise in rapid prototyping, PCB design and layout, electronic PCBA assembly and testing. In addition, our team of professional engineers has in-depth experience in electronics manufacturing and is proficient in all aspects of electronics engineering, BOM engineers, structural design, and electronics procurement engineers.
We can also help customers design functional test equipment to ensure product quality.
Tortai can provide test reports on soldering reliability, soldering process and product reliability.
Some Customer Cases
Energy Electronics Assembly And Manufacturing Services
Design & Engineering
• Printed Circuit Board Design
• Free DFM Inspection
• BOM Review
• Rapid Prototyping
• Printed Circuit Board Manufacturing
• Printed Circuit Board Assembly
• Integrated Manufacturing
• Cable Harness Assembly
• Electromechanical assembly
Testing and Inspection
• Feed Quality Control • AOI Optical Inspection
• FAI First Article Inspection • X-ray Inspection
• ICT Testing • DIP Insert AOI Test
• Aging Test • Functional Test
• Electrical Performance Test • FCT Function Test
Value Added Services
• Component Sourcing
• Supply Chain Management
Complete Quality Certification System
ISO9001:2015, ISO13485:2016, IATF16949:2016, ISO14001:2015, UL, SGS, RoHS.
Quality and service are the fundamental reasons why medium and large customers have been choosing us for a long time.
|Tortai Technologies Co., Ltd.
|4,600 Square Metres of Production Halls
|ISO9001 Quality Management System • ISO13485 Medical Device Quality Management System • IATF16949 Automotive Quality Management System • ISO14001 Environmental Management System
|Product Certification Scope
|UL • RoHS • SGS • REACH
|PCB Fabrication • Component Purchasing & Inventory Management • SMT SMD Processing • DIP Insertion Soldering • PCBA OEM • Conformal Coating • Electronic Potting • PCBA Testing • Box Build Assembly
|NPI New Product Introduction • DFX Analysis • Rapid Prototyping • Programming • SMT Stencils • Fixtures • Repair Service
|Transportation • Energy • Medical • Security • Communications • AI&IoT
|Electronics Engineer • BOM Engineer • Structural Engineer • Electronics Procurement Engineer
|High Speed YAMAHA SMT Machine • Nitrogen + Vacuum Reflow Oven • 10 Temperature Zones Reflow Oven • Wave Soldering • Three-proof paint automatic spraying line •Precision Potting Machine
|Automatic Material Checker • Solder Paste Inspection (SPI) • Auto Optical Inspection （AOI）for SMT • First Article Inspection (FAI) • X-Ray Testing • In-Circuit Test (ICT) • Function Testing(FCT) • Electric Performance Testing • AOI for DIP • Aging Test
|6 bars Automatic Board Loading Machine-DM900, Automatic Printing Machine-GKG Gse, 3DSPI (3D Solder Paste Inspector)-S8030, Yamaha Mounter-YSM10, Yamaha Mounter-YSM20, Nitrogen Vacuum Reflow Soldering Ovens-HX-F1030H, AOI Automatic Optical Inspection-ALD525L.
|DIP Production lines
|2 bars Wave Crest Furnace -350
|Three-Proof Paint Spraying Line
|1 bars Automatic Coating Machine – iCoat-3, Infrared Curing Furnace (2 m)-iCure-2
|Box Build Assembly Line
|Automatic Precision Potting Machine
|4 table Automatic Glue Filling Machine-XH-001
Why Choose Tortai
One-Stop PCBA Processing Service
We provide customers with a complete supply chain, PCB Manufacturing + Electronic Components Procurement + SMT Mounter + DIP Insertion Soldering + PCBA Testing + Three-Proof Paint Spraying + Electronic Potting Adhesive + Low Voltage Overmoulding Injection + Finished Product Assembly
Perfect Quality System
The company has perfect IS09001, IS013485, ISO14001, IATF16949 and other system certificates, and the products meet the requirements of environmental protection. Strict control and monitoring of each process to ensure high reliability of products
In order to meet the needs of our clients and respond to changes in the external environment, Tortai from time to time undertakes business process optimisation and changes as required, so that different projects receive services that are appropriate to them and reasonably priced.
Signed Confidentiality Agreements
Tortai maintains the highest standards of confidentiality by signing confidentiality agreements with our clients, and all document output must be approved to ensure 100% document non-disclosure.
New Energy PCB Assembly Application Scope:
1、Energy storage system: equipment used for storing and managing electric energy, such as solar system controller, charging pile, battery pack, ground source heat pump, supercapacitor, etc.
2、Solar panels: equipment used to convert solar energy into electricity, commonly used in solar power systems.
3、Wind power generation system: equipment used to convert wind energy into electricity, commonly used in wind farms.
4、Electric Vehicles: Equipment used to control the charging and discharging of electric vehicle batteries.
5、Smart Grid: equipment used to monitor and control power systems, including smart meters, smart grid controllers, etc.
6、Photovoltaic inverter: Equipment used to convert DC power generated by solar panels into AC power.
7、Solar water heater: Equipment used to convert solar energy into thermal energy for heating and hot water.
8、Solar lamps: Equipment used to use solar energy for lighting, commonly used for outdoor lighting and street lights.
9、Biomass power generation equipment: Equipment used to convert biomass energy into electricity, such as biomass generator sets.
10、Ocean energy power generation equipment: Equipment used to convert ocean energy into electricity, such as tidal generator sets, wave generator sets and so on.