Have Own Factory——Reliable And Quality Guaranteed
TORTAI are experts in designing, engineering, and manufacturing of printed circuit boards. For more than 18 years, we have developed our expertise and worked with clients across different industries to deliver the very best in PCB assembly services. Our own PCB assembly technology experts partner with some of the best PCB manufacturers. Over the years we have been serving our clients, we have built strong relationships with each of our partners. Our team can help with a range of PCB assembly needs, ensuring all of our clients are satisfied with the results that they receive from our services.
Whether you have a standalone PCB assembly fabrication project or you need assistance with design, manufacturing and other requirements, we work with you to get it done. We have all of the necessary quality equipments to fabricate assemble your PCBs and test their function to ensure they are prepared for the next stage of your project.
Our printed circuit board manufacturing and sourcing services make sure you have the key component of your circuit boards. Together with our PCB sourcing assembly services, you can complete the assembled printed circuit board with all of its requisite parts. Both our assembly and testing services prepare your PCBs as part of our one-stop service. We can take care of everything from multi-layered to flexible printed circuit boards, providing services from design to delivery.
Testing involves checking electrical testing of finished PCB assembly. Our state-of-the-art equipment ensures a thorough job is carried out every time.
TORTAI Offers a free DFM check that can help customers avoid obvious mistakes.
One-stop PCB Assembly Services
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Component Procurement We can source components from the suppliers you specify or from our own stable suppliers. Our team of component procurement professionals, with over 10 years of experience, and our reliable suppliers can help you solve the problems of multi-point procurement (such as sample trial production, new product development, and emergency replenishment for project order additions). We can obtain components and raw materials at a low cost while maintaining high quality. |
PCB Manufacturing TORTAI is capable of manufacturing PCBs made of various materials, such as FR4, high TG (TG150, TG170), aluminum substrate, copper substrate, thick copper plate, high-frequency board, HDI substrate, etc. From single-layer, double-layer to multi-layer PCBs, TORTAI can always meet your requirements for high-quality PCBs. |
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PCB Assembly TORTAI has flexible assembly capabilities. We can complete PCB assembly within a very short period of time. We offer various PCB assembly services, including prototype PCB assembly, turnkey PCB assembly, and PCB assembly repair. |
PCBA Testing Before delivery, we will conduct a series of tests to check the quality and functionality of the PCBA. The testing process includes in-line testing (ICT) and 100% functional testing (FCT). The quality team performs visual inspections, 100% 3D automatic optical inspection (AOI), First Article Inspection (FAI), X-Ray Testing, PCBA Electrical Performance Testing, and PCBA Aging Test, etc. |
Get in Touch with Us
Simply get in touch with us to discuss your requirements. Use our online form to send us your information for a free quote or just to discuss how we can help you. You can also E-mail us directly at sales@tortai-tech.com to speak to a PCB assembly specialist and receive more information.
When you get in touch with our expert team, you will receive the best advice on PCB design, manufacturing, assembly, and prototyping. Take a look at our PCB assembly capabilities to see what we can do for you and what we are truly capable of.
Why Choose TORTAI！
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Providing DFM Reports Tortai provides DFM reports prior to prototyping, which can help customers avoid glaring errors and reduce NPI time. We help our customers to functionally test their products to ensure the quality of their products by providing test reports on soldering reliability, soldering process and product reliability. |
Industry Experience We have extensive experience in the automotive, medical, energy, security, communications, artificial intelligence (AI) and Internet of Things (IoT) industries, providing customers with DFM, DFA, DFT design optimisation and electronic component selection analysis. Ensure your products are manufactured accurately and efficiently. |
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Project Follow-up Project engineers follow up the whole project of the customer’s current batch of production. Before production: double-check the information. During production: Sampling of the products in production to ensure compliance with the requirements of the production data. After production: technical support engineers to provide relevant technical support answers, and follow up the logistics and transport status, to ensure that the product reaches the hands of customers. |
Supply Chain Co-operate with international famous component channelers and original factories, guarantee the quality from the source, and effectively reduce the quality problems caused by customer supplied materials. Customised ERP material management system, component quality can be traced. Supply chain team and IQC team have more than 10 years of industry experience, strict quality control. |
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Fast Response Tortai is a small to medium sized business with no cumbersome processes or multiple levels of management, and is able to respond quickly and effectively to customer concerns, questions, production status, suggestions, etc. We support prototyping, small to medium volume PCB production, and assembly. We support prototyping and small to medium volume PCB production and assembly. |
Signed Confidentiality Agreements Tortai maintains the highest standards of confidentiality by signing confidentiality agreements with our clients, and all document output must be approved to ensure 100% document non-disclosure. |
PCB Assembling Capabilities
| Item | Capability |
| Quality Standard | ▪ IPC-A-610 |
| Assembly Technology | ▪ SMT Stencil ▪ SMT ▪ DIP ▪ Conformal Coating |
| Enterprise Certification | ▪ ISO9001 ▪ IATF16949 ▪ ISO13485 ▪ ISO14001 |
| Product Certification | ▪ UL ▪ RoHS ▪ SGS ▪ REACH |
| SMD Capability | ▪ Support: 01005, 0.3*0.15mm~200*125mm, BGA/CSP Minimum Ball Pitch: 0.15mm, 0.30mm, QFN, CSP, CON, etc.
▪ Conventional: 50mm*50mm, Sampling Limit PCB Board Size: 850mm*560mm |
| Value-added features |
▪ Component procurement ▪ NPI Report ▪ PCBA Prototype ▪ IC Programming ▪ Repair |
| Testing process |
▪ AOI ▪ X-ray ▪ SPI ▪ FAI ▪ FCT ▪ ICT ▪ Aging test ▪ QC Manual detection |
| Damp-proof process | ▪ Conformal Coating ▪ Nanocoating ▪ Low-pressure injection molding ▪ Glue feed |
| Order capability | ▪ Order from 10 pieces |
6 Types of PCB Assembly Services
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| Rigid PCB | Flexible PCB | Rigid-Flex PCB |
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| DIP Plug-in Welding Service | Three-Proof Paint Spraying Service | Electronic Potting Service |
Order Process
Essential Documents for Accurate PCB Assembly Quotes
- Bare Board Print: This foundational document provides vital details about the bare circuit board, serving as a crucial reference for the assembly process.
- Bill of Material (BOM): The BOM lists all components required for assembly, including part numbers, quantities, and descriptions.
- Gerber: Outlining component placement on the board during assembly, this document ensures accuracy and efficiency.
- Approved Vendor List: Ensures high-quality materials and components are used in the assembly process.
- Stack-up Details: Information about layers and materials used in the PCB stack-up is essential for accurate quoting.
- PCB Process Requirements: Specifications regarding solder mask application and requirements are crucial for the assembly process.
- Product Process Requirements: Information about any cut-outs or special features on the board that impact assembly processes.
By ensuring that these documents are complete and detailed, individuals and businesses can receive precise quotes tailored to their specific project needs, leading to successful and cost-effective PCB assembly processes.
A: An OEM contractor is an outsourcing company that manages the creation of equipment that cannot be manufactured by a rental company. OEM contract services exist in almost every industry and allow major manufacturers to expand their product or service lines with minimal additional expense.
A: PCB assembly is the process of assembling all electronic components such as resistors, transistors, diodes, etc. onto a printed circuit board, and the assembly method can be manual or mechanical.
A: Yes, Tortai is ISO9001 certified, ISO13485, IATF 16949, ISO14001, IPC, and UL certified and our factories and manufacturing processes follow strict industry regulations and standards.
A: Yes. We use a flexible ordering mechanism, there is no minimum order quantity for our products; the order quantity is entirely up to you.
A: Sure, we can assemble PCBs from 1-32 layers.
A: Yes; We can provide lead-free components that comply with EU RoHS standards.
A：The cost of PCB assembly is affected by a variety of factors, such as component type, order quantity, number of components, labour costs, etc.
A: Yes, We have mounting capabilities for 01005 and 0201 sizes.
A: Yes, We can install BGAm, MBGA, LGA. And BGA rework equipment.