As technology continues to advance, the demand for electronic manufacturing services in the automotive industry continues to grow. New and innovative products are constantly being developed to meet the needs of consumers. The requirements for electronics in the automotive industry are very stringent and the highest quality standards must be adhered to in order to ensure safety and reliability.
TORTAI specialises in providing electronic manufacturing services to the automotive industry with a strong focus on quality and reliability. We have extensive project experience and expertise, especially in the automotive industry. We provide our customers with highly reliable and cost-effective PCB assembly manufacturing services.
In order to meet our customers’ automotive PCB assembly manufacturing requirements, TORTAI must ensure that their products are of high quality, reliability and safety. To achieve this, a number of quality control measures such as ISO 9001:2015, ISO 14001:2015 quality system standards are required to ensure that the products meet the standards of safety, reliability and performance requirements. In addition, PCB assembly manufacturers must also comply with stringent environmental regulations to ensure that the impact on the environment is minimised during the production of their products.
TORTAI is able to provide our customers with a high quality, reliable and safety-compliant automotive electronics manufacturing service provider through quality control measures and environmental protection. We continually optimise our manufacturing service processes to ensure that our products consistently meet the highest standards of quality, reliability and environmental performance.
TORTAI provides DFM reports prior to prototyping, which can help customers avoid glaring errors and reduce NPI time.
We can also help customers design functional test equipment to ensure product quality.
Tortai can provide test reports on solder reliability, soldering process and product reliability.
Transport Electronics Assembly And Manufacturing Services
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Design & Engineering• Printed Circuit Board Design • BOM Review • Rapid Prototyping |
Electronics Manufacturing• Printed Circuit Board Manufacturing • Printed Circuit Board Assembly • Integrated Manufacturing • Electromechanical assembly |
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Testing and Inspection• Feed Quality Control • AOI Optical Inspection • FAI First Article Inspection • X-ray Inspection • ICT Testing • DIP Insert AOI Test • Aging Test • Functional Test • Electrical Performance Test • FCT Function Test |
Value Added Services• Component Sourcing • Logistic |
Complete Quality Certification System
ISO9001:2015, ISO13485:2016, ISO14001:2015, UL, SGS, RoHS.
Quality and service are the fundamental reasons why medium and large customers have been choosing us for a long time.
Company Overview
| Company Name | Tortai Technologies Co., Ltd. |
| Founded | 2007 |
| Company Size | 4,600 Square Metres of Production Halls |
| Quality Certification | ISO9001 Quality Management System • ISO13485 Medical Device Quality Management System • ISO14001 Environmental Management System |
| Product Certification Scope | UL • RoHS • SGS • REACH |
| Business Scope | PCB Fabrication • Component Purchasing & Inventory Management • SMT SMD Processing • DIP Insertion Soldering • PCBA OEM • Conformal Coating • Electronic Potting • PCBA Testing • Box Build Assembly |
| value-Added Service | NPI New Product Introduction • DFX Analysis • Rapid Prototyping • Programming • SMT Stencils • Fixtures • Repair Service |
| Service Areas | Transportation • Energy • Medical • Security • Communications • AI&IoT |
| Technical Team | Electronics Engineer • BOM Engineer • Structural Engineer • Electronics Procurement Engineer |
| Production Equipment | High Speed YAMAHA SMT Machine • Nitrogen + Vacuum Reflow Oven • 10 Temperature Zones Reflow Oven • Wave Soldering • Three-proof paint automatic spraying line •Precision Potting Machine |
| Testing Equipment | Automatic Material Checker • Solder Paste Inspection (SPI) • Auto Optical Inspection （AOI）for SMT • First Article Inspection (FAI) • X-Ray Testing • In-Circuit Test (ICT) • Function Testing(FCT) • Electric Performance Testing • AOI for DIP • Aging Test |
| SMT lines | 6 assembly lines Automatic Board Loading Machine-DM900, Automatic Printing Machine-GKG Gse, 3DSPI (3D Solder Paste Inspector)-S8030, Yamaha Mounter-YSM10, Yamaha Mounter-YSM20, Nitrogen Vacuum Reflow Soldering Ovens-HX-F1030H, AOI Automatic Optical Inspection-ALD525L. |
| DIP production lines | 2 assembly lines Wave Crest Furnace -350 |
| Three-Proof Paint Spraying Line | 1 assembly line Automatic Coating Machine – iCoat-3, Infrared Curing Furnace (2 m)-iCure-2 |
| Box Build Assembly Line | 2 assembly lines |
| Automatic Precision Potting Machine | 4 table Automatic Glue Filling Machine-XH-001 |
Why Choose TORTAI
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Rich Industry ExperienceWe have a wealth of experience in the automotive industry, providing customers with DFM, DFA, DFT and other design optimisation and electronic component selection analysis. We ensure that your products are manufactured accurately and efficiently. |
Supply ChainCo-operate with international famous component channelers and original factories, guarantee the quality from the source, and effectively reduce the quality problems caused by customer supplied materials. Customised ERP material management system, component quality can be traced. Supply chain team and IQC team have more than 8 years of experience in the industry, strict quality control. |
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ServiceBy business, engineering, quality of the project-type organisational structure, project-specific responsibility system as the guide, the project manager for the service specification supervisor, for pre-sales and after-sales service to provide rapid response, feedback. |
Fast ResponseTortai is a small to medium sized business with no cumbersome processes or multiple levels of management, and is able to respond quickly and efficiently to customer concerns, questions, production status, suggestions and more. |
Some Common Applications of Automotive PCB Assembly
1、Engine Control Unit (ECU): Used to control the engine fuel injection, ignition system, etc.
2、Brake Control Unit (ABS): used to control the vehicle brake system, providing anti-lock brakes.
3、Airbag control unit (ACU): used to control the vehicle airbag system, to achieve safety protection in the event of a collision.
4、Electric power system control unit: used to control the battery management system and motor drive system of electric vehicles.
5、Body electronic control unit: used to control the vehicle’s body stability system, automatic driving system, and so on.
6、Entertainment and navigation systems: including in-car audio, navigation systems, rear-seat entertainment, etc.
7、Driving assistance systems: such as reversing radar, blind spot monitoring system, adaptive cruise control, etc.
8、lighting control systems: for controlling the vehicle’s headlights, taillights, turn signals, etc.
9、Instrument panels and displays: for displaying information such as vehicle speed, RPM, fuel level, etc.
10、In-vehicle communication system: including Bluetooth, Wi-Fi, Telematics and other communication modules.
11、Charging system: for electric vehicle charging pile and charging control system.
12、Door and Window Control System: for controlling the doors and windows of the vehicle.
13、Temperature control system: including air-conditioning control, seat heating, etc. of the vehicle.
14、Vehicle security systems: including anti-theft systems, vehicle tracking systems, etc.
15、Vehicle sensors: such as temperature sensors, pressure sensors, light sensors, etc.
Automotive PCB Assembly Manufacturing Case
