BOX-Build(1)

Complete Box Build & Electro-Mechanical Assembly Service

In addition to PCB assembly (PCBA), we also provide box build integration assembly for subassembly and modules as well as full product integration.

The finished product assembly service of electronic products involves industrial controller, medical electronics, Internet of Things module, electronic and electrical equipment, etc., which assembles the PCBA circuit board, man-machine interface, shell, wiring harness connector and other modules after production and testing together, and forms a complete set of products to be packaged and delivered to end customers.

As an important part of EMS electronic manufacturing, the electronic assembly business has many processes and complicated technology, so the process control and quality control are particularly important in the finished electronic products. Our company has passed ISO9001 quality management system, ISO13485 medical device quality management system, IATF16949 automotive quality management system, ISO14001 environmental management system and other certifications.

During the PCBA assembly process, Strict implementation of relevant SOP operating standards, station self-inspection, QC full inspection, QA online sampling, OBA sampling before shipment and other management means, at the same time using bar code management system, effectively trace and register to distinguish good and bad products, to achieve assembly pass rate and customer quality sampling pass rate to reach the ideal goal.

OEM


Complete Electromechanical Box Build Assembly Services

Box build assembly, also known as systems integration is an electromechanical assembly process, which involves fabrication of enclosures, installation of cables or wire harnesses, and installation of components and sub-assemblies.Tortai’s box build printed circuit board assembly services are part of a broad range of electromechanical assembly, and full system integration services.

Tortai’s Box Build Assembly Services

We provide the following types of box build assembly services:
• Component Sourcing
• PCB Fabrication
• SMT Stencils
• SMT PCB Assembly
• THT assembly
• Cable and Wire Harness Assembly
• Flexible PCB assembly
• Conformal Coating
• Rework and Modification
• IC Programming & Testing
• Final product assembly
• Packing and delivery

Testing& Inspection Capabilities:

We not only help you assemble PCBs, but also provide testing as a part ofour assembly service. This helps us ensures that the assembled circuit board isfree from any defects. Here are our testing capabilities:
• X-ray Testing: This testing is commonly performed on Quad-flatNo-lead (QFN) PCBs, and Ball Grid Arra ys(BGAs).
• Visual Inspection: As the name implies, visual inspection involves ageneral quality check of the circuit board.
• Functional Testing: In this, we check the functionality of the PCB,and ensure whether the performance is according to the expectations.
• Automated Optical Inspection (AOI): We perform the automated opticalinspection to check whether any components are missing. The solder paste,polarity, and 0201 components are also checked in this inspection.
• In-Circuit Testing (ICT): In-circuit testing is done to checkwhether there are any shorts, or opens in the circuit. Besides this, it alsochecks the capacitance, resistance, and other quantities to ensure that the PCBassembly is done right.
• FAI Testing: first article inspection

Our Advantages:

• No requirements of MOQ (Minimum Order Quantity)
• Orientated to customer specific needs
• Fast response to new needs of the customer
• Optimal ratio between quality and price
• Capability and Reliability

Areas of application:

• Audio & Video
• Intelligent Agriculture
• Business Equipment
• Mining Industry
• Flare Area
• Power & Energy
• Intelligent Home
• Wearable Devices
• Security & Safety
• Medical Fields
• Industrial Equipment
• Communication Devices
• Instruments
• Financial Field
• Railway Traffic Equipments
• Automotive Electronics
• Aerospace Electronics
• Ship Industry
• Oceanic Industries
• AI & IoT

Partial Finished Product Case

Over the years, we have been providing one-stop electronic product assembly services to customers in various industries, including: industrial, energy, medical, transportation, communications, home appliances and so on. Here are some of the electronic assembly demonstrations:

Electronic Drum
Electronic Drum
Multimedia audio controller
Multimedia Audio Controller
Fire caller
Fire Pager
Network communication exchange
Network Communication Exchange
water leakage alarm
Water Leakage Alarm
SLOT MACHINES
Solar Controller
New energy management system
Power Controller
Smart gas meter
Smart Gas Meter
Automatic blood analyzer
Automatic Blood Analyzer
9 Products Found.

Protection and packaging

  • Whether it is the material preparation before going online, or the production process and shipment, we attach great importance to product protection to prevent physical damage to products in the turnover and handling process. In the production process, we will adopt anti-static packaging to protect the integrity of the product appearance and avoid some sensitive electronic components from electrostatic damage.

 

  • We will set up a special project leader and project manager to track your electronic products ODM and OEM OEM project throughout the whole process, responsible for the preliminary technical requirements discussion, archiving, mid-term Beta testing, proofing, regression modification, stereotyping, batch and other stage control, and execute according to the expected schedule of the project. To provide you with satisfactory ODM and OEM services for electronic products, strict control of the entire product assembly (Box Building) process quality.

 

  • Protective packing
    Transfer Protective Package
  • Outgoing packing
    Product Packaging
  • shipment packing1
    Shipment Packing
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