Have Own Factory——Reliable And Quality Guaranteed
TORTAI are experts in designing, engineering, and manufacturing of printed circuit boards. For more than 18 years, we have developed our expertise and worked with clients across different industries to deliver the very best in PCB assembly services. Our own PCB assembly technology experts partner with some of the best PCB manufacturers. Over the years we have been serving our clients, we have built strong relationships with each of our partners. Our team can help with a range of PCB assembly needs, ensuring all of our clients are satisfied with the results that they receive from our services.
TORTAI strictly adheres to the IPC-A-610 quality control standards. To better control the soldering quality of the products, it is equipped with a three-dimensional solder paste inspection device (3D SPI), a fully automatic optical inspection instrument (3D AOI), an X-ray detector, and high-definition microscopes, among other complete quality control equipment for the SMT process.
Each SMT production line is equipped with a fully automatic optical inspection instrument (3D AOI), which can detect various defects such as component offset after welding, insufficient soldering, short circuit, contamination, missing parts, skewing, standing upright, side-up, flipping, wrong parts, damage, floating height, polarity, open circuit, no soldering, overflow glue, tin holes, and pin not protruding.
Additionally, we have deployed high-capacity, high-resolution, and high-magnification X-RAY inspection systems to ensure the soldering quality of BGA components.
TORTAI Offers a free DFM check that can help customers avoid obvious mistakes.
Excellence Begins With Every process
12 inspection procedures forge excellence
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Incoming Quality Control (IQC) Purpose: To implement stringent quality control over materials supplied by vendors, ensuring that components entering the production process meet specified standards. This prevents process defects arising from substandard materials and minimises time losses caused by the use of refurbished materials that fail to meet quality requirements. |
Solder Paste Inspection (SPI) Purpose: Employing advanced optical inspection technology to conduct comprehensive assessment of solder paste printing quality, enabling early detection of defects such as insufficient paste volume, misalignment, and bridging to prevent defective products from progressing to subsequent processes. |
In-line AOI Inspection Purpose: Utilising advanced machine vision technology to perform automated optical inspection on products during production. This enables rapid and accurate identification of defects such as incorrect parts, missing components, and reversed parts, whilst intercepting substandard materials before they enter subsequent processes. |
First Article Inspection (FAI) Purpose: To verify the correctness of the assembly process on the production line and ensure that the parameters of each resistive and capacitive component (such as resistors, capacitors, etc.) fall within the specified standard range. |
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IPQC Purpose: To conduct random inspections of all production processes to verify compliance with work instructions. |
Offline AOI Inspection Purpose: To inspect surface-mounted PCBA assemblies post-soldering for defects such as missing components, reverse soldering, and short circuits in accordance with the IPC-610D standard. |
X-Ray Testing Purpose: To inspect solder joints on components invisible to the naked eye, ensuring the reliability of each solder ball on BGAs. |
In-Circuit Test (ICT) Purpose: To swiftly and accurately identify various defects arising during the manufacturing process after PCB assembly is complete, thereby ensuring product quality and reliability. |
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Functional Test（FCT） Purpose: To simulate the product’s ultimate real-world operating environment by conducting power-up testing on assembled PCBA units or complete systems, verifying that their functionality, performance, and behaviour fully comply with design specifications. |
Manual QC Inspection Purpose: To conduct rigorous manual inspection of finished boards in accordance with the IPC-610 inspection standard, ensuring 99.98% of products shipped are of acceptable quality. |
QA Outbound inspection Purpose: To conduct rigorous inspection prior to dispatch and verify via barcode scanning, thereby preventing non-compliant products from being shipped. |
ESD-Safe Storage & Shipping Purpose: To ensure anti-static packaging and provide safe protection during storage or dispatch operations. |
Get in Touch with Us
Simply get in touch with us to discuss your requirements. Use our online form to send us your information for a free quote or just to discuss how we can help you. You can also E-mail us directly at sales@tortai-tech.com to speak to a PCB assembly specialist and receive more information.
When you get in touch with our expert team, you will receive the best advice on PCB design, manufacturing, assembly, and prototyping. Take a look at our PCB assembly capabilities to see what we can do for you and what we are truly capable of.
PCB Assembly Case
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| Intelligent Tea Machine Control Board | Intelligent Water Valve Controller | Intelligent Door Lock Control Board | BMS Protection Board |
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| Power Control Board | Industrial Control Boards | Ultrasonic Bone Density Tester | Automated Haemostat Control Board |
PCB Assembling Capabilities
| Item | Capability |
| Quality Standard | ▪ IPC-A-610 |
| Assembly Technology | ▪ SMT Stencil ▪ SMT ▪ DIP ▪ Conformal Coating |
| Enterprise Certification | ▪ ISO9001 ▪ ISO13485 ▪ ISO14001 |
| Product Certification | ▪ UL ▪ RoHS ▪ SGS ▪ REACH |
| SMD Capability | ▪ Support: 01005, 0.3*0.15mm~200*125mm, BGA/CSP Minimum Ball Pitch: 0.15mm, 0.30mm, QFN, CSP, CON, etc.
▪ Conventional: 50mm*50mm, Sampling Limit PCB Board Size: 850mm*560mm |
| Value-added features |
▪ Component procurement ▪ NPI Report ▪ PCBA Prototype ▪ IC Programming ▪ Repair |
| Testing process |
▪ AOI ▪ X-ray ▪ SPI ▪ FAI ▪ FCT ▪ ICT ▪ Aging test ▪ QC Manual detection |
| Damp-proof process | ▪ Conformal Coating ▪ Nanocoating ▪ Low-pressure injection molding ▪ Glue feed |
| Order capability | ▪ Order from 10 pieces |
6 Types of PCB Assembly Services
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| Rigid PCB | Flexible PCB | Rigid-Flex PCB |
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| DIP Plug-in Welding Service | Three-Proof Paint Spraying Service | Electronic Potting Service |
Order Process
Essential Documents for Accurate PCB Assembly Quotes
- Bare Board Print: This foundational document provides vital details about the bare circuit board, serving as a crucial reference for the assembly process.
- Bill of Material (BOM): The BOM lists all components required for assembly, including part numbers, quantities, and descriptions.
- Gerber: Outlining component placement on the board during assembly, this document ensures accuracy and efficiency.
- Approved Vendor List: Ensures high-quality materials and components are used in the assembly process.
- Stack-up Details: Information about layers and materials used in the PCB stack-up is essential for accurate quoting.
- PCB Process Requirements: Specifications regarding solder mask application and requirements are crucial for the assembly process.
- Product Process Requirements: Information about any cut-outs or special features on the board that impact assembly processes.
By ensuring that these documents are complete and detailed, individuals and businesses can receive precise quotes tailored to their specific project needs, leading to successful and cost-effective PCB assembly processes.
A: An OEM contractor is an outsourcing company that manages the creation of equipment that cannot be manufactured by a rental company. OEM contract services exist in almost every industry and allow major manufacturers to expand their product or service lines with minimal additional expense.
A: PCB assembly is the process of assembling all electronic components such as resistors, transistors, diodes, etc. onto a printed circuit board, and the assembly method can be manual or mechanical.
A: Yes, Tortai is ISO9001 certified, ISO13485, IATF 16949, ISO14001, IPC, and UL certified and our factories and manufacturing processes follow strict industry regulations and standards.
A: Yes. We use a flexible ordering mechanism, there is no minimum order quantity for our products; the order quantity is entirely up to you.
A: Sure, we can assemble PCBs from 1-32 layers.
A: Yes; We can provide lead-free components that comply with EU RoHS standards.
A：The cost of PCB assembly is affected by a variety of factors, such as component type, order quantity, number of components, labour costs, etc.
A: Yes, We have mounting capabilities for 01005 and 0201 sizes.
A: Yes, We can install BGAm, MBGA, LGA. And BGA rework equipment.